HeyGears Achieves Breakthrough in Multi-Material Resin 3D Printing, Overcoming Bottlenecks in Dental Manufacturing

IRVINE, Calif., July 11, 2025 ~ At the recent LMT LAB DAY Chicago 2025 event in the United States, HeyGears made a groundbreaking announcement that has captured the attention of the dental industry. The company unveiled its latest innovation, the Multi-Material Fusion resin 3D printed one-piece dentures.

This new technology utilizes HeyGears' Multi-Material Fusion DLP (Digital Light Processing) photopolymerization technology to directly 3D print dentures using a combination of different resin materials. This means that various dental materials, such as those used for teeth and denture bases, can be seamlessly fused together in one printing process. This breakthrough marks a significant advancement in resin 3D printing for multi-material parts and has the potential to greatly improve production efficiency for denture manufacturing worldwide.

The traditional process of producing dentures involves a complex series of manual steps, which can be time-consuming and prone to errors. HeyGears' multi-material DLP 3D printing technology eliminates these challenges by allowing for precise fusion of multiple materials with different properties in a single printing session.

For example, high-strength teeth can now be seamlessly printed together with a more flexible denture base material. When combined with HeyGears' polish-free process, this results in a true "print-to-product" solution.

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HeyGears' biocompatible photopolymer resin materials and high-precision 3D printing solutions ensure the quality and reliability of the final product. Additionally, their AI-powered digital workflows optimize every step of the process, from model design to post-processing, making large-scale dental production highly efficient and intelligent.

With an aging population around the world, there is an increasing demand for dental prosthetics. Developed markets such as North America, Europe, and Japan are leading the way in adopting digital dentistry. In fact, over 80% of dental labs in North America have already incorporated digital equipment into their processes. In Japan, digital dentures were even included in the national health insurance in 2024. Emerging economies like China and India are also quickly catching up in terms of digitization. This trend indicates significant growth potential for the global dentistry industry.

As a global leader in digital dental technology and 3D printing solutions, HeyGears is dedicated to driving innovation in the dental space. Their pioneering solutions in denture manufacturing not only open up new possibilities for the industry but also showcase the immense potential of digital transformation and rising demand from aging populations.

HeyGears' Multi-Material Fusion resin 3D printed one-piece dentures have already made a significant impact at LMT LAB DAY Chicago 2025, and it is clear that this technology will continue to revolutionize the dental industry in the years to come.

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